Building on last year's success in gaining a Bronze award, PPRC earned a Silver Award in the national environmental accreditation and award scheme run by the National Union of Students.
Working across UK students’ unions, universities and colleges and community organisations, Green Impact supports departments to make simple, tangible and powerful changes in behaviour and policy. From recycling, to investing in more efficient equipment, to encouraging biodiversity, or Fairtrade, the various criteria cover a broad range of issues under the sustainability umbrella.
Photograph shows some of the 48 QUB award winners including William Courtney (middle row, 5th from left) who received the award on behalf of PPRC.
For further details of the scheme visit: http://www.green-impact.org.uk/
Guest Lecture: The Advanced Materials and Processing Research Cluster look forward to a visit from Prof. Graham Cross from the CRANN Institute, Trinity College Dublin, on 28th February 2013. During the visit, Prof. Cross will tour the extensive processing and material characterisation facilities in PPRC and give a lecture on the subject of 'Polymer Deformation During Nanostructure Fabrication by Mechanical Processing' to staff and students in the School of Mechanical & Aerospace Engineering.
Dr Paula Douglas - Research Fellow, Mr Graham Garrett - Technician
Dr Paula Douglas, Research Fellow, and Mr Graham Garrett,Technician, were recently awarded A Diploma in Packaging Technology at theCollege of Agriculture, Food and Rural Enterprise in Loughry. Along with Mr Alan Clarke, Extrusion Manger,this brings the number of Diploma holders amongst PPRC staff to three.
The Diploma, which is internationally recognised, isvalidated by the Packaging Industry Awarding Body Company (PiABC), theprofessional body for packaging and related industries and covers all aspectsof packaging technology including design and development across a range ofmaterials (metal, glass, paper & board and plastics) as well closures,quality control and the environmental aspects of packaging.
Dr Mark McCourt Speaking at the Design and Innovation in Rotational Moulding Seminar
The Rotational Moulding Group of the British Plastics Federation hosted its annual ‘Design and Innovation in Rotational Moulding’ Seminar on the afternoon of the 30th May 2012 at the London Excel Exhibition Centre. The seminar presented a case for the versatile nature of the rotational moulding process to manufacturers, designers and suppliers.
The medium was a series of case studies helping to educate designers on what can be achieved through the rotational moulding process. These examined a variety of products including a portable hand wash system and a road traffic safety sign.
The Group was also joined by Dr. Mark McCourt of Queens University Belfast who gave a detailed overview of the industry, Dr Nick Henwood of Rotomotive Limited who spoke about the challenges and opportunities that can be achieved through different rotational moulding materials and Hans Petersen of Creactive Design who presented a case study from a designer’s perspective.
The Seminar took place at this year’s PDM exhibition which is the only dedicated design and moulding event in the UK and it is the place for plastics and design professionals to network, learn and be inspired.
Karen Drinkwater, Chair of the BPF Rotational Moulders Group said 'We have been delighted with the response to the rotational moulding seminar at PDM. The wide range of presentations given by our group members really engaged the audience and raised the profile of the rotational moulding sector with those designers present. Increasing the understanding of the process can only be beneficial to the growth of the industry as a whole.'
Jonathan Bloom, Senior Executive at the BPF stated on the day ’there is a host of information on the rotational moulding process and the Group members that can be found on the Group website http://bit.ly/Lpras5
(Left to Right) Mrs Renee Crawford, Prof. Roy Crawford, Mr Jim Bolger, Mrs Joan Bolger, Mr Mark Kearns, Dr Tony McNally
The PPRC played host to some international visitors in early April as former Director and current Vice-Chancellor of the University of Waikato, New Zealand, Prof Roy Crawford, showed University of Waikato Chancellor, Mr Jim Bolger, around the polymer research facilities on offer at Queens. Mr Jim Bolger was the Prime Minister of New Zealand for 8 years and New Zealand Ambassador to USA for 4 years.
Many Northern Ireland companies are losing out financially by not utilising the knowledge and expertise on offer in local third-level education institutions. That’s according to Dr Paul Beaney of Dungannon-based Cherry Drainage Pipes, whose turnover has trebled to £9million since first beginning work with Queen’s University.
Dr Beaney said: “Many local firms could increase their profits by an average of £270,000 and create another three jobs, through engaging with the third-level sector here in various projects.”
Cherry Pipes and Queen’s, have been engaged in various Knowledge Transfer Partnerships since 2006, and are the current holders of the UK’s Best Knowledge Transfer Partnership title, awarded by Vince Cable, Secretary of State for Business, Innovation and Skills.
Dr Beaney was speaking ahead of a visit to County Tyrone today by Queen’s Vice-Chancellor Professor Sir Peter Gregson to meet with business leaders, politicians and school principals.
As part of his visit, Professor Gregson will visit leading company Greiner Packaging Ltd. in Dungannon, accompanied by Dr Tony McNally, Director of Queen’s Polymer Processing Research Centre (PPRC). Along with Queen’s PPRC, Greiner Packaging (formerly Wilsanco) was the winner of the first national award for the Best KTP Programme in Engineering in 1997. Since then the company has continued to work alongside researchers in the School of Mechanical and Aerospace Engineering, donating equipment in excess of £100k to Queen’s, engaging in several collaborative projects and helping fund four PhD students. The company is also a member of the Founders’ Club at Queen’s Postgraduate and Executive Education Centre at Riddel Hall.
Speaking ahead of his visit, Professor Sir Peter Gregson, said: “Queen’s has a proud heritage of working with local industry, and has seen the value of working with our indigenous companies to make innovation happen. Local industry should know that it has a powerful ally in Queen’s. And likewise, we value the support given to us from industry, such as our partnership in the area of advanced materials with Greiner Packaging. By working together they are now at the forefront of their business sector and we have established Queen’s as a leading centre for thermoforming research.
“On my visit to County Tyrone today I am also looking forward to hearing from local politicians and school principals on how we can continue to best serve their community. Ensuring all our brightest students continue to have access to the world-class education on offer at Queen’s is a key commitment from the University, and key for Northern Ireland.”
Dr McNally added: “Many firms in Northern Ireland could grow their business, but don’t know how to access the appropriate knowledge, technology and expertise. Many others fear an additional cost burden in doing so. I want to urge local businesses, big and small, to contact us and other third-level colleges and see how they can work alongside us, as we are more than willing to share our knowledge and research capabilities with local industry.”
Firms wishing to enquire about accessing the expertise on offer within Queen’s should contact Mary Flynn in the University’s KTP & Business Networks Centre. Tel: 028 90 97 5444 or email email@example.com
Queen’s is currently the lead University in the United Kingdom in terms of Knowledge Transfer Partnerships (KTP) with 30 partnerships currently active. Those who engage in KTPs experience increased profits, new job creation, additional training for members of staff, and further investment in plant and machinery.
Media inquiries to Lisa McElroy, Senior Communications Officer. Tel: +44 (0)28 90 97 5384 or m0781 44 22 572 email firstname.lastname@example.org
Back row from left; Bronagh Millar, Denise Price, Paul Hanna and Alan Clarke (all PPRC), Daniel Vallienne (ISPA Director of Studies) Alan Reid (NRC) Dr Laurent Cauret (ISPA Head of Research). Front Row from left: Denis Jouannet (ISPA Researcher), Clare Horner (ISPA International Development)
In January 2012, PPRC travelled to France to meet with the Institut Superieur de Plasturgie d’Alencon (ISPA) to gain an understanding of the work of the Institute and, in particular, the support provided to companies in respect of training and education including full and part time study through industrially sponsored apprenticeships. During the visit the group were shown some exemplar projects and explored opportunities for collaborative research and development.
The trip was supported by the DEL funded ConnectEd project, an initiative by Queen’s University, the University of Ulster and the six Further Education Colleges, to help businesses improve their performance by providing access to a broad portfolio of knowledge and technology support.
PPRC was joined on the trip, which included factory visits to some of ISPA’s industrial partners, by a colleague from Northern Regional College (NRC).
Dr Tony McNally, Director of Polymers Research at QUB, recently welcomed Werner Pamminger from the Kunststoff-Cluster (KC) in Austria to the PPRC to tour the facilities and meet staff.KC is a cross-industry network of plastic companies in the states of Upper Austria, Lower Austria and Salzburg.
The Cluster promotes, initiates and coordinates the cooperation of businesses, research institutes and technology transfer organisations to enhance the innovation capacity and international competitiveness of the partners.
Werner was joined on his visit to PPRC by Pat Doyle and Keith Johnston of Invest NI and Keith Smyton of the Northern Ireland Polymers Association.
Participants at the Two Day Course.
The Polymer Processing Research Centre recently conducted an Advanced Technical Rotomoulding Training Seminar for Wavin Technology & Innovation (www.wavin.com) with delegates attending from their rotomoulding sites in Germany, Finland, The Netherlands and Denmark. The two –day packed seminar combined classroom lectures with practical hands-on demonstrations on topics including: mould pressurisation, in-mould cooling, product & material quality issues and multi-layer foaming technologies.
Delegates attending the Dissemination Days
Representatives from global rotomoulding companies met in the Polymer Processing Research Centre over two days in November 2011 to hear about the latest developments of the European Commission-backed Rotoflex Project (www.rotoflex-eu.org). Production Managers, Technicians, and Engineers from the US, Canada, Mexico, South Africa and several EU nations were updated on the work of the Project, which among other things aims to develop an automatic feed system which can be retrofitted to standard rotomoulding machines, helping to cut cycle times and energy costs.
Increasingly strict regulations, in particular in the US, are pushing rotomoulders to consider multilayer moulding technologies to reduce vapour emissions from small fuel tanks. Rotoflex’s in-oven multi-shot system was developed to specifically address production issues related to this technology.
A senior lecturer in the School of Mechanical and Aerospace Engineering has become the first European academic to win an Educator of the Year Award from the Society of Plastics Engineers (SPE).
Gerry McNally won the award for his significant contributions in the field of polymer education through teaching, mentoring and outreach.
The Society of Plastics Engineers, with around 20,000 members in 70 countries, is recognised as the premier organisation in polymer engineering throughout the world.
The SPE Education Award has been awarded annually since 1976 to Professors in the leading Polymer Engineering and Science Schools in American Universities and is by nomination only.
Gerry joined Queen’s as lecturer in Engineering Materials in the School of Chemical Engineering in 1990 and is a founder member of the Polymer Processing Research Centre (PPRC) which was established in 1996 and also the Medical Polymers Research Institute established in 2004.
He has 15 years industrial experience at senior management level in polymer extrusion and has worked for extended periods in the USA and China. His expertise is in various areas of processing of polymers and their additives. He has an international reputation in the area of extrusion and co-extrusion, particularly blown films and tubes.
He has been the lead academic in over 40 polymer related industry/academia applied research programmes, several of which have been awarded local and national UK prizes for contribution to industry. He was recently awarded Best UK Knowledge Transfer Partnership (KTP). His other awards have been Best UK KTP Industry Impact Award in 2009, Best UK KTP for Engineering Excellence in 2003 and Best UK KTP in 1998.
Gerry will be presented with his award at the SPE Annual Technical Conference in Florida in April 2012.
Following a day of exhibition, demonstration, presentation and networking a KTP Partnership between Dungannon-based company, Cherry Pipes Ltd and Queen’s University Belfast has taken the top award of UK Best KTP Partnership 2011. Vince Cable, Secretary of State for Business, Innovation and Skills and President of the Board of Trade made the announcement at the Innovate 2011 Conference on Tuesday 11th October 2011 in London. The project was judged on impact (on the individual company and the business sector as a whole), the level of innovation and the degree of academic challenge and benefit demonstrated.
As a result of their Partnership with the Polymer Processing Research Centre at Queen’s, the Cherry Polymer Group has become one of the top ten plastics recyclers in the UK. Their collaboration enabled the company to develop a new approach to pipe extrusion and improvements in the quality of their product resulted in BBA and BSI certification. Waste from the manufacturing process was reduced from 10% to 5% and an in-house design facility was established. The new R&D focus has led to Cherry Polymers becoming the lead partner in an FP7 European Programme.
The project with Cherry Pipes was carried out by KTP Associates Paul Beaney and Justyna Grabowska over the period September 2006 until January 2010 under the supervision of Gerry McNally and Alan Clarke at Queen’s School of Mechanical and Aerospace Engineering. The project was part-funded by Invest Northern Ireland and the Technology Strategy Board.
The Innovate 2011 Conference is hosted by the Technology Strategy Board and is the leading innovation networking, conference and exhibition event. It is the UK’s biggest networking event for product developers, engineers and strategists.
Videos of the Prize Winners:
Welcome to this September 2013 edition of the PPRC Newsletter which features some of the EU funded projects in which the Centre has been involved.
PPRC is pleased to support the South Belfast Food Bank (http://southbelfast.foodbank.org.uk/) and recently made its first donation of food and other essential items collected by the PPRC Staff. A partnership of several organisations, the South Belfast Food Bank, is working to fight poverty in our community with the vision that people of all backgrounds should be included and have the opportunity to live life to the full by developing, running and enabling communities to replicate sustainable projects that combat poverty and exclusion.
Dr Paul Hanna from the School of Mechanical and Aerospace Engineering’s Polymer Processing Research Centre (PPRC), along with colleagues Dr Bronagh Millar and Dr Paula Douglas, recently delivered a bespoke Practical Hands-On Seminar in Injection Moulding to award-winning local company Environmental Products and Services. The delegates attending the training course were given the opportunity to put theory into practice by using an Arburg 50 tonne injection moulding machine. Topics covered included:
- analysing flow behaviour of plastics and their influence on injection moulding
- setting up of mould and injection unit
- setting process parameters and cycle optimisation
- trouble-shooting and analysis of common faults
- mechanical testing and material characterisation
Nick Loughrey, Engineering Manager at EPAS Ltd. commented that the course was “first class, informative; staff to be commended”.
For further information please contact Dr Paul Hanna (email@example.com).
PPRC is pleased to have contributed to a recent supplement in the Belfast Telegraph promoting STEM careers. For a copy of the publication please follow the link and see page 22 for PPRC article.
Please Click for the Article: Belfast Telegraph promoting STEM careers
Professor Mark Price (centre) welcomes visitors from National Institute of Technology, Toyama and SERC to the School of Mechanical & Aerospace Engineering.
Back row from left: Mr David Milford (SERC Lecturer and Japanese visit co-ordinator) Dr Bronagh Millar (PPRC Characterisation Manager), Dr Paul Hanna (PPRC Process Engineer), Mr Alan Clarke (PPRC Extrusion Manager) and Mrs Denise Price (PPRC Business Manager) with students visiting from Toyama, Maizuru and Toyota Colleges.
Building on the Polymer Processing Research Centre (PPRC) relationship with South Eastern Regional College (SERC) being developed through the DEL Funded ConnectEd Programme, the School of Mechanical & Aerospace Engineering in Queen’s University Belfast (QUB) was pleased to host a guest lecture given by Professor Sotomi Ishihara, President of the National Institute of Technology, Toyama, Visiting Principal Lecturer in SERC and Professor Emeritus of Toyama University, on 9th September 2014.
The lecture was introduced by Dr Nicholas Dunne, Director of the Advanced Materials & Processing Research Cluster and Director of PPRC for which staff and researchers from QUB & SERC were joined by students of SERC on Mechanical Engineering HND and Foundation Degree to hear Professor Ishihara speak on the topic of “A Study on Fatigue Lifetime of the Forging Die.
Also in attendance were students from National Institutes of Technology, Toyama and Maizuru and Toyota Colleges in Japan on a study programme in learning and using English in a technical context with SERC.
The lecture concluded with a Questions and Answers session and vote of thanks given by Professor Mark Price, Head of School of Mechanical & Aerospace Engineering, on behalf of QUB.
Later that same week, the Japanese students returned to QUB Mechanical & Aerospace Engineering for a tour of PPRC and demonstrations of the Centre’s extrusion and moulding equipment and material characterisation facilities led by Alan Clarke, Paul Hanna and Bronagh Millar respectively.
Dr Nicholas Dunne, Director of PPRC and Director of Advanced Materials and Processing Research Cluster & Professor Stefano Sanvito, Investigator Amber Centre Trinity College Dublin
The PPRC and AMBER, the Science Foundation Ireland funded materials science centre based at Trinity College Dublin have signed a Memorandum of Understanding (MoU) that outlines key terms for research cooperation.
The MoU recognises that AMBER and PPRC have complementary expertise and capabilities in areas of research related to advanced materials such as processing of nanocomposites and characterisation of nanomaterials.
The Memorandum will see both institutions working closely with industrial partners on collaborative research projects that exploit the materials development expertise in AMBER and the polymer processing expertise in PPRC. These research projects will focus largely on the development, modification and characterisation of polymer and composite materials, and will also establish ways to transfer these to industry. Applications can be found in broad fields of use but particularly for packaging films, medical device sectors, and composite materials for the automotive industry.
Furthermore, the partnership will enable AMBER and Queen’s University to benefit from funding opportunities in Ireland, Northern Ireland, UK and the EU. This will enable them to work together on innovative research projects from early stage fundamental research right through to prototyping and scale-up particularly for medical device, automotive and industrial applications.
Dr Ramesh Babu, Investigator with AMBER and Trinity College Dublin’s School of Physics who is a lead researcher in these fields, said: “The signing of the MoU is another step forward for AMBER in its goal to forge strong links with the best in academia and research. We look forward to working more closely with The Queen’s University of Belfast through conducting joint research projects as well as exchanging researchers and sharing expertise on advanced materials and processing. The partnership aims to grow those collaborations and to take advantage of the excellent research that is being conducted in both institutions.” “I am sure that the collaboration will lead to some exciting opportunities for both institutions and that industry will benefit from the pooling of our extensive knowledge and our high-tech research facilities.”
Dr Nicholas Dunne, Director of Polymer Processing Research Centre and Director of Advanced Materials and Processing Research Cluster at The Queen’s University of Belfast, said: “The PPRC has a world-renowned reputation for the high quality of their translational research capability in Polymer Processing. The signing of a memorandum of understanding between PPRC in Queen’s and AMBER of Trinity College Dublin creates an exciting platform to drive increased collaboration and commercialisation of our research base for the benefit of the local and national economies.”
“This is a very significant partnership that will ensure that the quality of our research continues to be of the highest international standard. It will provide substantial opportunities to lever financial investment from major Irish and UK funding bodies and it will also allow us to share models for achieving timely technology transfer and commercialisation.”
“By combining the strengths of both AMBER and the PPRC, it will bring about significant synergies that will ensure our collaborative leadership in Advanced Materials and Processing from research activities through to commercialisation.”
AMBER (Advanced Materials and BioEngineering Research) is a Science Foundation Ireland funded centre which provides a partnership between leading researchers in material science and industry to develop new materials and devices for a range of sectors, particularly the ICT, medical devices and industrial technology sectors. The centre is hosted in Trinity College Dublin, working in collaboration with CRANN (Centre for Research on Adaptive Nanostructures and Nanodevices), the Trinity Centre for Bioengineering and with University College Cork and the Royal College of Surgeons of Ireland.
To find out more about the Amber Centre at Trinity College Dublin, please click here: http://ambercentre.ie/
For more than 30 years, Queen’s University, Belfast (QUB) has been internationally renowned for its innovative research into the rotational moulding of plastics. Most recently QUB has finalised a License Agreement with Maus GmbH, Germany for a ‘Rotocooler’ internal water spray cooling device. The Rotocooler® Device has been in development in various guises at QUB for more than 10 years and is a new technology developed and aimed specifically at speeding up the manufacturing times of rotationally moulded products such as water and oil storage tanks. For too long, critics of the rotational moulding process point to its long cycle times required to produce a plastic part, as opposed to other processes such as injection moulding or blow moulding. For too long, the rotational moulding process has suffered from long production times due to the long cooling times.
Click link for full details: http://rotoworldmag.com/rotocooler/
PPRC is proud to have retained its Silver Award in the Green Impact Scheme, the national environmental accreditation and award scheme run by the National Union of Students.
For further information on the Scheme, which supports departments in making tangible and powerful changes in behaviour and policy in terms of sustainability, please visit: http://www.qub.ac.uk/sites/CarbonManagementatQueens/
Welcome to this May 2014 edition of the PPRC Newsletter which provides information on support for Technology Transfer and some Projects in which the Centre is involved.
PPRC Visit to ISPA
PPRC Process Engineers Dr Paul Hanna and Mr Mark Billham were invited by the Higher Institute of Plastics, Alencon (ISPA) in France to lecture on the current state of the art in Rotational Moulding and Multi-layer Extrusion respectively. The lectures were attended by over fifty Polymer Engineering Bachelors/Masters degree students as well as ISPA staff. Internationally leading research conducted at the PPRC, including its impact on wider society, was also showcased during the presentations.
Following tours of ISPAs facilities, discussions were held on current and potential areas for research collaboration, during which ISPA were keen to establish a joint PhD programme of study.
Left to Right: Mr Joe Molloy (IPC Polymers), Mr Mark Billham (PPRC), Dr Marion McAfee (IT Sligo).
Joe Molloy, Technical Director with IPC polymers, Mark Billham, Research Fellow at the Polymer Precision Research Centre at Queen's University, Belfast and Dr Marion McAfee, of the Department of Mechanical and Electronic Engineering, IT Sligo, demonstrate an artificial knee joint at the launch the €1million Bio-PolyTec EU FP7 research project. The project aims to progress the commercial availability of bioresorbable and drug-eluting medical implants.
Researchers at Queen’s are collaborating on a €1 million EU funded project to pave the way for people to receive better and cheaper medical implants in a more timely manner.
The Queen’s team are based within the Polymer Processing Research Centre (PPRC) located in the School of Mechanical and Aerospace Engineering. The two-year initiative is funded by the European Union’s Seventh Framework Programme (EU FP7) for Research and Technological Development. The project, termed ‘Bio-PolyTec’, targets greater use of bioresorbable polymer materials rather than metals in implants, thereby bringing important benefits for patients and manufacturers.
Professor Fraser Buchanan, who leads the Queen’s team, said: “Bioresorbable polymers are set to play a major role in the future development of implantable medical devices. They are becoming established in a number of key applications ranging from orthopaedic to cardiovascular. Bioresorbable polymers have key advantages over traditional metal implants. They naturally breakdown into non-toxic by-products and are gradually replaced by the patient’s own tissue, leading to improved patient recovery.”
The materials are seeing increasing application in treatment of trauma and sports injuries, including internal bone fixation devices (screws, plates and pins) and reattachment of ruptured ligaments (suture anchors). Furthermore an innovative new product called ‘RegJoint’ is now produced by project partner Scaffdex, for the treatment of osteo and rheumatoid arthritis in the small joints of the hand and foot. Bioresorbable polymers can also incorporate drugs and bioactive additives, which are slowly released as they degrade, broadening applications to pharmaceutical therapies.
Dr Nicholas Dunne, Director of Queen’s PPRC, says that one of main obstacle to wider use of bioresorbable implants for medical applications has been challenges in their manufacture. With the project consortium now having access to the world-class facilities available within the PPRC there is an opportunity for the Bio-PolyTec team to develop novel monitoring and control techniques which will speed up processing methods and significantly reduce scrap-rate of the costly material.
Mark Billham, PPRC Research Fellow on this project, has extensive industrial and collaborative research experience in many areas of polymer extrusion and polymer materials, and will be working in close cooperation with all industrial and academic project partners.
The project partners are from the UK, Finland, Germany and Ireland. They include academics at two universities, including Sligo Institute of Technology, who coordinate the project, and Tampere University, who originally founded the use of bioresorbable implants. Industrialists include biomaterial processors, device manufacturers and specialists in sensor technology.
The other partners in the initiative are:
- IPC Polymers Ltd (Ireland), a manufacturer of polymer compounds for the medical industry
- Scaffdex Oy (Finland), which makes bioresorbable tissue scaffolds for treatment of arthritic joints
- Fos-Messtechnik GmbH (Germany), whichmanufacture sensors for the process industry, particularly optic sensors and related technologies
- Plasma-Biotal Ltd (UK), who provide bio-active particles for orthopaedic implants.
- Corbion Purac (Netherlands), a manufacturer of bioresorbable polymer
Media inquiries to QUB Communications Office. Tel: 028 9097 3091.